Cable Design

Heatsense Cables specializes in designing cables that operate in extreme environments. Our experienced team possesses a deep understanding of the unique challenges posed by extreme conditions, such as high and low temperatures, exposure to chemicals, radiation, ultra-high vacuum, low outgassing environments and mechanically demanding stresses.

Our expertise lies in developing cables that offer exceptional performance, reliability and durability, ensuring they meet or exceed the requirements of applications in diverse industries. From particle accelerators to nuclear reactors and aerospace testing rigs, our cable designs have proven themselves in some of the most challenging environments on the planet and in space.

When enquiring about cable design services for extreme environments, several factors need to be considered. The operating temperature range is of utmost importance, as it determines the conductor and insulation materials that can withstand the required temperatures.

Additionally, the cable’s resistance to chemicals, radiation, low vacuum environments and mechanical stresses need to be considered.
Other considerations include the required electrical properties, such as conductivity and shielding, as well as the cable’s flexibility, size, and weight. By providing us with comprehensive information about your application’s specific requirements, we can tailor our cable design services to deliver a solution that precisely meets your needs.

The operating temperature range of our cables can vary based on the specific requirements of your application. We design cables capable of withstanding temperatures ranging from cryogenic conditions from -273°C (-459°F) to extremely high temperatures exceeding +1250°C (+2282°F).

Yes, our cable designs are developed to withstand exposure to a wide range of chemicals and corrosive substances. We select materials and insulation systems that exhibit excellent resistance to chemicals and ensure long-term durability and reliability.

Absolutely! Our cable design services are flexible enough to ensure a customised solution for your specific needs. We work closely with you to understand your needs and develop tailored solutions that address the challenges posed by extreme environments.

Yes, we have extensive experience in designing cables for high-voltage and high-current applications. Our designs incorporate appropriate insulation systems and conductor materials to ensure reliable performance under demanding electrical conditions.

Yes, we understand the importance of regulatory compliance. We can provide the necessary certifications, documentation and test reports to ensure our cable designs meet the relevant industry standards and regulations.