Cable Twisting & Laying-Up
At Heatsense Cables, our expertise in manufacturing high performance, extreme environment cables include the specialised processes of cable laying-up and cable twisting. Cable twisting, also known as cable laying-up, involves the precise arrangement and intertwining of multiple cables and/or components to form a single, integrated cable structure. This process is essential for ensuring the cable's mechanical stability, flexibility, and overall performance, particularly in demanding applications where reliability is paramount.
Our cable laying up process utilises advanced machinery and precise control techniques to achieve uniform twisting, tension control to ensure consistent cable geometry. By carefully selecting the lay-length and ensuring optimal tension during the twisting process, we can minimise electrical interference, reduce signal loss, and enhance the overall durability of the cable. This meticulous approach is crucial for applications in aerospace, military, nuclear, automotive, oil & gas, R&D and medical industries, where cables are often subjected to extreme conditions and must perform flawlessly.
Heatsense Cables is dedicated to delivering high-quality, custom-engineered solutions that meet the specific needs of our customers. Our commitment to innovation and excellence in cable laying-up and twisting ensures that our cables provide exceptional performance, even in the most challenging environments. By continuously investing in cutting-edge technology and adhering to stringent quality control measures, we guarantee that our cables meet the highest industry standards and exceed customer expectations.
Cable laying-up or twisting ensures the mechanical stability, flexibility, and overall performance of the cable by precisely arranging and intertwining multiple conductors and/or components.
Cable twisting helps minimise electrical interference, reduce signal loss, and enhance the durability of the cable, making it more reliable for use in demanding applications.
Yes, we specialise in custom-engineered solutions and can tailor the cable laying up process to meet the unique needs of our clients, ensuring optimal performance for specific applications.
Our twisted cables are widely used in industries such as aerospace, nuclear, automotive, military, oil & gas, R7D and medical, where high performance and reliability in extreme environments are essential.
We use advanced machinery and precise control techniques, along with stringent quality control measures, to ensure that our twisted cables meet the highest standards of performance and reliability.
Lead times for custom twisted cables vary depending on the complexity of the design and the order quantity. Our team is committed to providing fast turnaround times and will provide an estimated lead time based on your specific needs.